New UWB anti-collision systems

In the dynamic world of logistics and handling, safety is a top priority. Tamarri Srl, leader in the forklift spare parts sector, is proud to present the latest innovation in safety: the Anti-Collision System with Ultra Wide Band (UWB) technology.

The security revolution: UWB technology

The Tamarri Srl UWB System is designed to significantly improve safety in warehouses, construction sites and in work environments where forklifts and other industrial vehicles operate. UWB technology guarantees a detection precision of up to 10 cm, allowing you to identify obstacles and pedestrians through physical obstacles, with a minimal tendency to signal bounces. These characteristics make our system particularly effective in environments with high promiscuity of vehicles and pedestrians.

Main functions

The UWB System offers three main functions to ensure safety:

  1. Pedestrian-vehicle anti-collisionThis function detects the presence of pedestrians equipped with SS1001 wearable TAGs within four configurable safety areas. In case of danger, the system emits audible and visual alarms both on the main device SS1000 and on the wearable TAGs, alerting both the driver and pedestrians.
  2. Machine-to-machine collision preventionThanks to the SS1000 central unit, equipped vehicles can detect the presence of other vehicles nearby, reducing the risk of collisions in areas of poor visibility or at intersections.
  3. Management of intersections and work areasAlso known as zoning, this system slows down vehicles near intersections or limited areas, thanks to the use of SS1002 powered sensors, strategically positioned.

Pedestrian-vehicle anti-collision: safety at the highest levels

The pedestrian-vehicle anti-collision function is one of the most requested and appreciated features by our customers. In a dynamic work environment, where pedestrians share space with transport vehicles, safety is an essential topic. Tamarri Srl has developed an advanced solution to reduce the risks of accidents and guarantee a safer and more protected working environment.

How does it work

The pedestrian-vehicle anti-collision system is based on the use of wearable TAG (SS1001) by pedestrians and the central unit (SS1000) installed on forklifts. Here’s how it works in detail:

 

  1. Pedestrian detection: Every pedestrian, including forklift operators when not driving, wears an SS1001 TAG. These tags are equipped with motion sensors and rechargeable batteries, ensuring a long operating life and energy saving thanks to the standby mode activated after 10 minutes of immobility.
  2. Safety Areas: The system allows you to configure four detection areas around the forklift:
  • Green zone: activated within a configurable distance of up to 95 meters. In this zone, the tag beeps every 2 seconds.
  • Yellow zone: in this intermediate zone, the tag beep becomes more frequent, every second;
  • Red zone: this is the maximum alarm zone. The tag emits a continuous beep every second accompanied by a vibration, indicating an imminent danger of collision.
  • Silence area: to avoid false alarms when the forklift operator is outside the vehicle but close to it, it is possible to configure a silence area in which the tag does not trigger alarms on your forklift.
  1. Alarms and alerts: When a pedestrian enters one of the detection zones, the SS1000 System immediately activates audible and visual alarms on the forklift. At the same time, the tag worn by the pedestrian emits acoustic signals and, if necessary, vibrations, alerting the pedestrian to the danger.
  2. Personalized management of distances: detection distances can be customized via the SS1003 Configurator, taking into account the specific needs of the working environment. This allows the system to be adapted to the different speeds of the vehicles, the characteristics of the pavement and other critical variables.

 

Advantages of the pedestrian-vehicle anti-collision system

  • Reduction of accidents: the implementation of the pedestrian-vehicle anti-collision system significantly reduces the risk of accidents between pedestrians and transport vehicles.
  • Precise warnings: thanks to audible and visual alarms, both drivers and pedestrians are warned of danger in real time, allowing rapid and preventive reactions.
  • Customization: the ability to configure detection distances and safety areas allows you to adapt the system to the specific needs of each work site.
  • Energy efficiency: SS1001 TAGs are designed to last several days on a single charge and activate automatically with movement, ensuring efficiency and convenience.
  • Reliability: the detection accuracy of 10 cm and the ability to penetrate obstacles make the system extremely reliable even in complex and crowded environments.

Machine-machine collision prevention: total protection for handling vehicles

In the logistics and handling sector, collisions between vehicles represent a significant risk, especially in areas of poor visibility or at intersections. Our Ultra Wide Band (UWB) technology helps mitigate these risks, ensuring a safer work environment and preventing costly damage to vehicles.

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How does it work

The machine-machine collision avoidance system uses the SS1000 central unit installed on each handling vehicle. Here are the operational details:

  1. Vehicle detection: each vehicle is equipped with the SS1000 central unit, which acts as both a transmitter and receiver of UWB signals. When two vehicles equipped with the system approach within a configurable distance, the system automatically enters alarm mode.
  2. Alarms and warnings: when the configured safety distance is exceeded, the SS1000 System activates visual and audible alarms on the vehicles involved. Operators are immediately alerted to the presence of another vehicle nearby, allowing them to take preventative measures to avoid a collision.
  3. Automatic activation of alarms: the system can activate additional safety devices such as warning lights and buzzers, connected to the central unit via dedicated connectors. These devices increase the visibility of the danger and improve risk communication between vehicles.
  4. Customized configuration: the safety distance can be customized through the SS1003 Configurator. Users can adjust the parameters based on specific operational needs, taking into account the speed of the vehicles and the characteristics of the working environment.

 

Advantages of the machine-machine collision avoidance system

  • Reduction of collision risks: the system significantly reduces the risk of collisions between trucks, especially in areas with poor visibility or at intersections.
  • Timely alarms: visual and audible alarms immediately alert operators, allowing quick reactions to avoid accidents.
  • Versatility and adaptability: the system is suitable for any type of handling vehicle and can be configured for different operating situations.
  • Easy installation: the SS1000 central unit is simple to install and integrate into existing vehicles, without the need for complex additional devices.
  • Accuracy and reliability: UWB technology guarantees a detection accuracy of 10 cm, ensuring that alarms are activated only when actually necessary, reducing false positives to a minimum.

 

Application scenarios

The Tamarri Srl machine-machine collision avoidance system is ideal for a wide range of applications, including:

  • Warehouses: where vehicle movement is intense and visibility areas may be limited.
  • Construction sites: where different types of vehicles operate in close proximity to each other, increasing the risk of collisions.
  • Logistics areas: where coordination between vehicles is essential to maintain a safe and efficient workflow.
  • Loading and unloading areas: where the presence of numerous vehicles makes accident prevention crucial.

Management of intersections and work areas: control and safety in critical areas

The management of intersections and work areas is essential to prevent accidents in particularly busy and high-risk areas, such as intersections and pedestrian crossings. The innovative UWB anti-collision solution ensures optimal control and increases safety in these critical areas.

How does it work

The intersection and work area management system utilizes the SS1000 central unit and SS1002 sensors to create a safe and monitored environment. Here’s how it works in detail:

  1. Slowdown sensors: the SS1002 sensors, constantly powered, are positioned in strategic points of intersections and work areas. These sensors never go into standby to ensure continuous and reliable monitoring.
  2. Create safety zones: The system defines safety zones around intersections and work areas. When a vehicle equipped with the SS1000 central unit enters these areas, the system activates visual and audible alarms, warning the operator to slow down and pay attention.
  3. Area configuration: using the SS1003 Configurator, it is possible to customize security areas based on the specific needs of the work environment. Configuration includes detection distance and alarm settings, allowing precise control adapted to different operating situations.

 

  1. Continuous monitoring: thanks to UWB Technology, the SS1002 sensors guarantee precise and reliable coverage, detecting the presence of vehicles and activating alarms in a timely manner. This allows you to effectively manage risk situations and prevent accidents.

 

Advantages of the intersection and work area management system

  • Improved safety: the system significantly reduces the risk of accidents in high traffic areas and intersections, ensuring a safer working environment.
  • Timely warnings: visual and audible alarms immediately alert operators, allowing them to take preventive measures.
  • Adaptability and customisation: safety areas can be configured according to specific operational needs, ensuring precise control adapted to different situations.
  • Constant monitoring: the SS1002 sensors, constantly powered, ensure continuous monitoring without interruptions, increasing system reliability.
  • Ease of installation: the system is simple to install and integrate into existing vehicles and environments, without requiring complex modifications.

Application scenarios

The Tamarri Srl intersection and work area management system is ideal for a wide range of applications, including:

  • Warehouses: where vehicle movement is intense and visibility areas may be limited.
  • Construction sites: where different types of vehicles operate in close proximity to each other, increasing the risk of collisions.
  • Logistics areas: where coordination between vehicles is essential to maintain a safe and efficient workflow.
  • Loading and unloading areas: where the presence of numerous vehicles makes accident prevention crucial.

Advantages of the UWB Collision Avoidance System

  • High precision: UWB technology guarantees a detection accuracy of 10 cm, drastically reducing the risk of accidents.
  • Reliability: penetrates obstacles and has a low tendency to signal bounces, making the system reliable even in complex environments.
  • Versatility: suitable for use in both open and closed spaces, such as warehouses, construction sites and production areas.
  • Simplicity of installation: the system is easy to install on any type of vehicle, thanks to its intuitive design features.

System components

The system consists of different modular elements, which can be purchased individually based on the specific needs of the customer:

  • SS1000 Forklift device: the heart of the system, which acts as both a transmitter and a receiver.
  • SS1001 TAG Pedestrian: devices wearable by pedestrians, equipped with sound and vibration alarms.
  • SS1002 Slowdown sensor: used to manage intersections and work areas.
  • SS1003 Configurator: essential tool for configuring and customizing the system.

Tamarri Srl: innovation, safety and reliability

Tamarri Srl constantly innnovates the forklift safety sector, providing advanced solutions to reduce the risk of accidents and improve worker protection. Our UWB System represents a leap in quality in the management of safety at work, always keeping reliability and ease of use at the center.

Tamarri Srl is committed to providing innovative solutions that protect workers and improve operational efficiency. The integration of the UWB System into company processes not only reduces the risk of accidents, but helps create a safer and more productive working environment.

 

Avoid collisions with the 2D LiDAR System: an innovative solution for warehouse safety

Tamarri’s priority in warehouse management has always been safety, with a constant commitment to the safety first paradigm! Today we are pleased to present a cutting-edge product: 2D LiDAR sensors, also known as 2D laser scanners, ideal for precise measurements and detection of surfaces.

2D LiDAR:

How the 2D Laser Scanner Works

Based on the principle of measuring the propagation time of light, these compact devices scan their surroundings and measure distances. Thanks to the integrated rotating mirror, two-dimensional monitoring of the protected areas is carried out, completely customizable.

The new rear anti-collision system, based on a latest generation sensor, is enclosed in a robust 5 mm metal support, which allows for easy installation even on the ballast of the trolley.

Our SS61K kit includes:

2D LiDAR sensor with mounting bracket

12-24vDC relay box

LED lamp with acoustic signal

Connection cables

Regardless of the installation angle, 2D LiDAR sensors from SICK offer reliability and precision in both indoor and outdoor environments. Whether for navigation, sensing or measurement, these sensors provide reliable data in multiple applications, from warehouse facilities to manufacturing, from ports to construction sites.

Usage in warehouse environments

The most common application is mounting the sensor on the rear ballast of the forklift, at approximately 40 cm in height, thus ensuring the detection of obstacles on the ground as well.

The settings include two different detection areas:

Area 1: 120° scan, depth of 6-7 m for the first slowdown (orange area)

Area 2: 120° scan, 2-3 m depth for the second slowdown (green area)

The two digital outputs of the sensor are sent to the relay board (3 CO.NC.NO relays), to which the included LED lamp is connected, which signals the presence of dangers to the staff through an acoustic and visual signal. Furthermore, it is possible to configure the slowdown of the vehicle in case of hazardous situations.

  • Green light and no acoustic signal in the absence of obstacles
  • Orange light with intermittent acoustic signal in the presence of obstacles in area 1
  • Orange light with continuous acoustic signal in the presence of obstacles in area 2

In some situations only the lamp is necessary to signal a dangerous situation, without affecting the slowdown of the vehicle, thus simplifying the application of the kit.

SICK safety laser scanners combine experience and technical knowledge to offer excellent performance.

Tamarri: excellence in automation and safety! 😉

 

 

2D laser scanners, be sure not to slam!

Automation and safety in warehouses are managed by various tools. For years, Tamarri has put safety at the center of its business, thanks to the safety first paradigm! Today we want to introduce you to a truly cutting-edge product: 2D LiDAR sensors (also 2D laser scanners) suitable for surface measurement and detection functions.

How the 2D laser scanner works

Based on the principle of light propagation time measurement, compact devices scan the surrounding environment and measure distances. Thanks to the integrated rotating mirror, a two-dimensional monitoring of protected areas is generated, which are individually definable.

The new sensor-based, rear collision avoidance system of the latest generation is enclosed in a very strong 5mm-thick metal stand easy to install even on the ballast of the truck.

Our SS61K kit consists of:

– 2D LiDAR sensor with mounting bracket

– 12-24vDC relay box

– Led lamp with buzzer

– Connection cables

Regardless of the angle at which they are placed, SICK’s 2D LiDAR sensors always work reliably and accurately, both indoors and outdoors. For navigation, surveying or measurement, 2D LiDAR sensors provide reliable measurement data in numerous applications: from warehouses to manufacturing and from port areas to construction sites.

 

Two different intercept areas can be set, each managed by a separate digital output, adjustable in scan amplitude from 0 to 120°, in obstacle detection distance from 20/800cm.

The sensor performs a two-dimensional “2D” scan and detects both people and stationery or moving obstacles with an accuracy of 5 cm, with an almost immmediate responsiveness to the obstacle on the outputs.  However, it is necessary to define the mounting position of the sensor on the vehicle, with special attention to ‘height, depending on the use needed by the customer.

Warehouse operation

The most common application of the sensor is on the rear ballast of the truck at about 40 cm height, so that the sensor is able to intercept even obstacles on the ground.

Settings of two different detection areas:

– Area 1, with 120° scan depth 6..7m first slowdown (orange area);

– Area 2, again scanning at 120° depth 2..3m second slowdown (green area).

The two digital outputs coming from the sensor are sent to the relay board ( 3 relays CO.NC.NA ) to which the supplied led lamp is connected, which transmits the danger status to the operator in the form of color and acoustic signal; in addition, it is possible to configure the slowing down of the vehicle.

No obstacle, green light and no acoustic signal

– Obstacle in area 1, orange light with intermittent acoustic signal

– Obstacle in area 2, orange light with continuous acoustic signal

 

In some applications, the lamp is used as the only hazard warning, without intervening in the slowing down of the vehicle, making it easier and faster to apply the kit.

SICK safety laser scanners combine know-how and experience with excellent performance.

Tamars, automation and safety! 😉

Brakes maintenance

freni carrello elevatore

Brake maintenance. Brakes  and all related components represent one of the most importantl systems for the safety of any vehicle. What is their function and how to comply with adequate maintenance?

freni

Brake maintenance. How do the brakes work and how is adequate maintenance complied with?

Brakes and attachments are fundamental components for moving vehicles. Their main aim is to convert the physical pressure exerted by the user on the brake pedal.

One of the fundamental components of the brake “system” is the master cylinder. It is easy to understand how much the quality of the brake pump is of primary importance to guarantee the best performance of the vehicle. The material with which a brake master cylinder is produced must be resistant to wear,  must be safe and must guarantee very high standard levels.

In this regard, the use of cast iron and steel ensure the seal of the component over time. Aluminium could also be used, which make brake pumps lighter, but still resistant and able to guarantee the same performance.

Brake maintenance. How is security maintained

Tamarri S.r.l has always been involved in forklift safety. More and more frequently there are reports of accidents at work due to poor and “distracted” maintenance. Too often we are informed of accidents because maintenance has not been expected  by competent and specialized personnel.

manutenzione del carrello elevatore

Regarding this, it is essential to do a regular and accurate monitoring the operation of the vehicle. A detailed analysis follows and the subsequent replacement of the worn part with the new one. To ensure that the analysis is always timely, many companies have already specialized in predictive analysis of the medium.

In the field of safety, why are the brake pumps of a forklift truck a fundamental element?

The brake pumps are very important, not only for the performance of the vehicle, but above all to safely manage the various activities.

Anyone who has had anything to do with forklifts will have noticed that. As time passes, there is less and less precise braking of the forklift. This is due to the loss of tightness of the internal rubber pads.

But why do the rubbers tend to decrease their hold? In several years, it is normal for the rubber pads to undergo normal wear. Furthermore, their duration is closely linked to the operator’s driving style.

For example, the habit of abruptly braking or the tendency to keep the foot lightly resting on the brake pedal, are all attitudes that represent a threat to the life of the rubber pads. If the grommets are worn out by some bad practice, the pump itself will also suffer the consequences.

Brake maintenance. What are the alarm bells for noticing brake wear?

It is not difficult to notice that the brakes are starting to wear out. Just keep an eye and monitor the vehicle often in order to check it. The punctuality of the forklift braking takes place in a decidedly less efficient way.

manutenzione

When the problem gets worse, you will notice that the brake pedal goes down empty. At this point the situation is worrying and the forklift is no longer safe: all that can be done is to stop it and ask for help from technical assistance.

How can the problem be solved?

It is essential not to underestimate the signs of malfunction and to know how to promptly remedy this malfunction. To prevent an inconvenience from turning into a serious risk for the operator and pedestrians, it is essential to resort to a specialized technician.

If the technician deems it necessary to replace the brake master cylinder, he will intervene directly at the customer’s site. In fact, the sealing rubbers are not easily replaceable by anyone because they are located within the single central block. Therefore it is an operation that requires about 2 or 3 hours of specialized work of a competent technician.

Forklift maintenance: a commitment to safety

Monitoring the operation of the forklift means making a daily commitment to ensure safety at work.

If you are looking for spare parts for the entire braking system, made to ensure resistance over time, excellent quality and delivered in a very short time (24/48 hours), Tamarri S.r.l is the company for you!

eliminare il rischio

We have the best products on the market: safe, tested and CE marked, to guarantee our customers the highest quality standard in the industry. 🙂