Best practices for replacing spare parts in forklifts: mistakes to avoid

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Replacing spare parts in forklifts is a crucial operation to ensure the safety and operational efficiency of the equipment. Making mistakes during this process can lead to serious consequences, both in terms of costs and safety. This article explores best practices for replacing parts in forklifts, highlighting the most common mistakes to avoid. Furthermore, it highlights the importance of purchasing parts from reliable suppliers to prevent costly future problems.

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Planning and preparation

Before starting any maintenance, it is essential to plan and prepare properly. This includes reviewing forklift manuals and understanding the specifications of necessary parts. Additionally, it’s important to make sure you have all the appropriate tools. A lack of planning can lead to operational disruptions and potential damage to equipment.

Checking the compatibility of spare parts

One of the most common mistakes when replacing spare parts is the use of incompatible components. Using parts that are not specifically designed for the forklift model in question can cause malfunctions and shorten the life of the machine. It is essential to always check the manufacturer’s specifications and ensure that the parts are compatible with your forklift.

Correct installation procedures

Correct installation of parts is crucial to the safe and efficient operation of your forklift. Carefully following the manufacturer’s installation instructions and using the appropriate tools is essential.

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Errors during installation can lead to premature failures and put operator safety at risk.

Preventive maintenance

Replacing parts should be part of a larger preventative maintenance program. Regular maintenance helps identify worn components before they become a serious problem. Additionally, a well-structured maintenance plan can extend the life of your forklift and reduce downtime.

Operator training

Forklift operators must be adequately trained not only in the use of the machines, but also in basic maintenance and replacement of spare parts. Ongoing training can help prevent common mistakes and ensure operators are always up to date on best practices and safety procedures.

 Importance of quality spare parts

Purchasing quality spare parts is essential to keeping the forklift in optimal condition. Low-quality parts may seem like a cheap option in the short term, but they often lead to expensive problems in the long term. Be sure to choose reliable and recognized spare parts suppliers to ensure the durability and safety of your equipment.

Opting for quality suppliers is an investment that pays off in the long term

Replacing parts in forklifts requires attention to detail and a methodical approach to avoid costly mistakes. Planning properly, checking parts compatibility, following correct installation procedures and investing in ongoing operator training are crucial steps to keeping forklifts running safely and efficiently.

Finally, purchasing spare parts in the wrong place can be costly: opting for quality suppliers is an investment that pays off in the long term, guaranteeing optimal performance and reducing the risk of breakdowns and accidents.

 

Tamarri is your quality supplier!

Original spare parts vs. aftermarket: what are the best options for your forklift?

When it comes to keeping your forklift in perfect condition, the choice of spare parts is essential. The dilemma between genuine and aftermarket parts can be complex, but both offer significant advantages that can meet the specific needs of each company. In this article, we’ll explore the benefits of both options to help you make the best choice for your forklift.

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The advantages of original spare parts

Original spare parts, also known as OEM (Original Equipment Manufacturer), are produced directly by the forklift manufacturer or by authorized suppliers. Among the main advantages we find:

  • Quality and reliability: being produced according to the manufacturer’s original specifications, OEM spare parts guarantee high quality and perfect compatibility with your forklift, reducing the risk of breakdowns and prolonging the life of the vehicle.
  • Manufacturer’s warranty: The purchase of original parts often includes a manufacturer’s warranty, which offers additional security and protection against manufacturing defects.
  • Optimal performance: using OEM spare parts ensures that the forklift operates at its maximum capacity, maintaining high performance and operational efficiency.

The advantages of aftermarket spare parts

Aftermarket parts are produced by third-party companies that are not affiliated with the original forklift manufacturer. Here are some of their advantages:

  • Lower cost: one of the main advantages of aftermarket parts is the generally lower price compared to original parts, allowing companies to save without compromising quality.
  • Wide availability: the aftermarket spare parts market is vast and diversified and offers a wide range of products that can satisfy specific needs and customizations.
  • Innovation and improvements: Many aftermarket parts companies invest in research and development to improve existing components, often offering innovative and updated solutions that can exceed the specifications of the original parts.

Both choices offer significant advantages

Both original and aftermarket parts offer significant benefits that can help keep your forklift in tip-top operating condition. Carefully consider your specific needs and business priorities to make the best choice.

Contact us for more information!

If you need further advice or would like to discover our full range of forklift spare parts, please do not hesitate to contact us. Our team of experts is ready to assist you in choosing the best components for your vehicle.

Visit our website and find out how we can help you optimize the performance of your forklift!

New UWB anti-collision systems

In the dynamic world of logistics and handling, safety is a top priority. Tamarri Srl, leader in the forklift spare parts sector, is proud to present the latest innovation in safety: the Anti-Collision System with Ultra Wide Band (UWB) technology.

The security revolution: UWB technology

The Tamarri Srl UWB System is designed to significantly improve safety in warehouses, construction sites and in work environments where forklifts and other industrial vehicles operate. UWB technology guarantees a detection precision of up to 10 cm, allowing you to identify obstacles and pedestrians through physical obstacles, with a minimal tendency to signal bounces. These characteristics make our system particularly effective in environments with high promiscuity of vehicles and pedestrians.

Main functions

The UWB System offers three main functions to ensure safety:

  1. Pedestrian-vehicle anti-collisionThis function detects the presence of pedestrians equipped with SS1001 wearable TAGs within four configurable safety areas. In case of danger, the system emits audible and visual alarms both on the main device SS1000 and on the wearable TAGs, alerting both the driver and pedestrians.
  2. Machine-to-machine collision preventionThanks to the SS1000 central unit, equipped vehicles can detect the presence of other vehicles nearby, reducing the risk of collisions in areas of poor visibility or at intersections.
  3. Management of intersections and work areasAlso known as zoning, this system slows down vehicles near intersections or limited areas, thanks to the use of SS1002 powered sensors, strategically positioned.

Pedestrian-vehicle anti-collision: safety at the highest levels

The pedestrian-vehicle anti-collision function is one of the most requested and appreciated features by our customers. In a dynamic work environment, where pedestrians share space with transport vehicles, safety is an essential topic. Tamarri Srl has developed an advanced solution to reduce the risks of accidents and guarantee a safer and more protected working environment.

How does it work

The pedestrian-vehicle anti-collision system is based on the use of wearable TAG (SS1001) by pedestrians and the central unit (SS1000) installed on forklifts. Here’s how it works in detail:

 

  1. Pedestrian detection: Every pedestrian, including forklift operators when not driving, wears an SS1001 TAG. These tags are equipped with motion sensors and rechargeable batteries, ensuring a long operating life and energy saving thanks to the standby mode activated after 10 minutes of immobility.
  2. Safety Areas: The system allows you to configure four detection areas around the forklift:
  • Green zone: activated within a configurable distance of up to 95 meters. In this zone, the tag beeps every 2 seconds.
  • Yellow zone: in this intermediate zone, the tag beep becomes more frequent, every second;
  • Red zone: this is the maximum alarm zone. The tag emits a continuous beep every second accompanied by a vibration, indicating an imminent danger of collision.
  • Silence area: to avoid false alarms when the forklift operator is outside the vehicle but close to it, it is possible to configure a silence area in which the tag does not trigger alarms on your forklift.
  1. Alarms and alerts: When a pedestrian enters one of the detection zones, the SS1000 System immediately activates audible and visual alarms on the forklift. At the same time, the tag worn by the pedestrian emits acoustic signals and, if necessary, vibrations, alerting the pedestrian to the danger.
  2. Personalized management of distances: detection distances can be customized via the SS1003 Configurator, taking into account the specific needs of the working environment. This allows the system to be adapted to the different speeds of the vehicles, the characteristics of the pavement and other critical variables.

 

Advantages of the pedestrian-vehicle anti-collision system

  • Reduction of accidents: the implementation of the pedestrian-vehicle anti-collision system significantly reduces the risk of accidents between pedestrians and transport vehicles.
  • Precise warnings: thanks to audible and visual alarms, both drivers and pedestrians are warned of danger in real time, allowing rapid and preventive reactions.
  • Customization: the ability to configure detection distances and safety areas allows you to adapt the system to the specific needs of each work site.
  • Energy efficiency: SS1001 TAGs are designed to last several days on a single charge and activate automatically with movement, ensuring efficiency and convenience.
  • Reliability: the detection accuracy of 10 cm and the ability to penetrate obstacles make the system extremely reliable even in complex and crowded environments.

Machine-machine collision prevention: total protection for handling vehicles

In the logistics and handling sector, collisions between vehicles represent a significant risk, especially in areas of poor visibility or at intersections. Our Ultra Wide Band (UWB) technology helps mitigate these risks, ensuring a safer work environment and preventing costly damage to vehicles.

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How does it work

The machine-machine collision avoidance system uses the SS1000 central unit installed on each handling vehicle. Here are the operational details:

  1. Vehicle detection: each vehicle is equipped with the SS1000 central unit, which acts as both a transmitter and receiver of UWB signals. When two vehicles equipped with the system approach within a configurable distance, the system automatically enters alarm mode.
  2. Alarms and warnings: when the configured safety distance is exceeded, the SS1000 System activates visual and audible alarms on the vehicles involved. Operators are immediately alerted to the presence of another vehicle nearby, allowing them to take preventative measures to avoid a collision.
  3. Automatic activation of alarms: the system can activate additional safety devices such as warning lights and buzzers, connected to the central unit via dedicated connectors. These devices increase the visibility of the danger and improve risk communication between vehicles.
  4. Customized configuration: the safety distance can be customized through the SS1003 Configurator. Users can adjust the parameters based on specific operational needs, taking into account the speed of the vehicles and the characteristics of the working environment.

 

Advantages of the machine-machine collision avoidance system

  • Reduction of collision risks: the system significantly reduces the risk of collisions between trucks, especially in areas with poor visibility or at intersections.
  • Timely alarms: visual and audible alarms immediately alert operators, allowing quick reactions to avoid accidents.
  • Versatility and adaptability: the system is suitable for any type of handling vehicle and can be configured for different operating situations.
  • Easy installation: the SS1000 central unit is simple to install and integrate into existing vehicles, without the need for complex additional devices.
  • Accuracy and reliability: UWB technology guarantees a detection accuracy of 10 cm, ensuring that alarms are activated only when actually necessary, reducing false positives to a minimum.

 

Application scenarios

The Tamarri Srl machine-machine collision avoidance system is ideal for a wide range of applications, including:

  • Warehouses: where vehicle movement is intense and visibility areas may be limited.
  • Construction sites: where different types of vehicles operate in close proximity to each other, increasing the risk of collisions.
  • Logistics areas: where coordination between vehicles is essential to maintain a safe and efficient workflow.
  • Loading and unloading areas: where the presence of numerous vehicles makes accident prevention crucial.

Management of intersections and work areas: control and safety in critical areas

The management of intersections and work areas is essential to prevent accidents in particularly busy and high-risk areas, such as intersections and pedestrian crossings. The innovative UWB anti-collision solution ensures optimal control and increases safety in these critical areas.

How does it work

The intersection and work area management system utilizes the SS1000 central unit and SS1002 sensors to create a safe and monitored environment. Here’s how it works in detail:

  1. Slowdown sensors: the SS1002 sensors, constantly powered, are positioned in strategic points of intersections and work areas. These sensors never go into standby to ensure continuous and reliable monitoring.
  2. Create safety zones: The system defines safety zones around intersections and work areas. When a vehicle equipped with the SS1000 central unit enters these areas, the system activates visual and audible alarms, warning the operator to slow down and pay attention.
  3. Area configuration: using the SS1003 Configurator, it is possible to customize security areas based on the specific needs of the work environment. Configuration includes detection distance and alarm settings, allowing precise control adapted to different operating situations.

 

  1. Continuous monitoring: thanks to UWB Technology, the SS1002 sensors guarantee precise and reliable coverage, detecting the presence of vehicles and activating alarms in a timely manner. This allows you to effectively manage risk situations and prevent accidents.

 

Advantages of the intersection and work area management system

  • Improved safety: the system significantly reduces the risk of accidents in high traffic areas and intersections, ensuring a safer working environment.
  • Timely warnings: visual and audible alarms immediately alert operators, allowing them to take preventive measures.
  • Adaptability and customisation: safety areas can be configured according to specific operational needs, ensuring precise control adapted to different situations.
  • Constant monitoring: the SS1002 sensors, constantly powered, ensure continuous monitoring without interruptions, increasing system reliability.
  • Ease of installation: the system is simple to install and integrate into existing vehicles and environments, without requiring complex modifications.

Application scenarios

The Tamarri Srl intersection and work area management system is ideal for a wide range of applications, including:

  • Warehouses: where vehicle movement is intense and visibility areas may be limited.
  • Construction sites: where different types of vehicles operate in close proximity to each other, increasing the risk of collisions.
  • Logistics areas: where coordination between vehicles is essential to maintain a safe and efficient workflow.
  • Loading and unloading areas: where the presence of numerous vehicles makes accident prevention crucial.

Advantages of the UWB Collision Avoidance System

  • High precision: UWB technology guarantees a detection accuracy of 10 cm, drastically reducing the risk of accidents.
  • Reliability: penetrates obstacles and has a low tendency to signal bounces, making the system reliable even in complex environments.
  • Versatility: suitable for use in both open and closed spaces, such as warehouses, construction sites and production areas.
  • Simplicity of installation: the system is easy to install on any type of vehicle, thanks to its intuitive design features.

System components

The system consists of different modular elements, which can be purchased individually based on the specific needs of the customer:

  • SS1000 Forklift device: the heart of the system, which acts as both a transmitter and a receiver.
  • SS1001 TAG Pedestrian: devices wearable by pedestrians, equipped with sound and vibration alarms.
  • SS1002 Slowdown sensor: used to manage intersections and work areas.
  • SS1003 Configurator: essential tool for configuring and customizing the system.

Tamarri Srl: innovation, safety and reliability

Tamarri Srl constantly innnovates the forklift safety sector, providing advanced solutions to reduce the risk of accidents and improve worker protection. Our UWB System represents a leap in quality in the management of safety at work, always keeping reliability and ease of use at the center.

Tamarri Srl is committed to providing innovative solutions that protect workers and improve operational efficiency. The integration of the UWB System into company processes not only reduces the risk of accidents, but helps create a safer and more productive working environment.

 

Technological revolution in the earthmoving machinery sector

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The earthmoving machinery sector, fundamental for the development of infrastructures and the implementation of various types of construction projects, is going through a phase of profound technological transformation. The integration of advanced technologies, from automation to artificial intelligence (AI), is redefining the limits of earthmoving operations, bringing substantial benefits in terms of operational efficiency, workplace safety and environmental sustainability.

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Automations for greater safety and productivity

Automation technologies are revolutionizing the way earthmoving operations are managed, with a particular emphasis on safety and productivity in the workplace. Remote control systems allow operators to control machines from a safe location, dramatically reducing the risk of accidents and injuries during construction site activities. This is particularly crucial in high-risk situations or hazardous environments, where the operator’s physical presence could be at risk. The recent accidents at work that have crowded the news in recent months cannot leave us indifferent to this dramatic aspect.

Sensors and Telemetry

The integration of advanced sensors and telemetry systems allows continuous collection of data on site conditions and machine performance. This data provides crucial information to optimize earthmoving operations, monitor machine health and prevent unexpected failures. Telemetry also allows real-time monitoring of machines remotely, allowing operators to intervene promptly in the event of anomalies or problems.

Autonomous driving for efficiency and precision

Autonomous driving represents another key innovation in the earthmoving machinery sector. This technology allows machines to autonomously navigate through a construction site by following predefined paths or dynamically adapting to environmental conditions. This not only reduces the dependence on human operators, who are nevertheless fundamental for the control and verification of the machines, but also improves the operational efficiency and precision of excavation, leveling and soil movement activities. Furthermore, autonomous driving allows for greater uniformity and consistency in the work carried out, minimizing errors and waste of resources.

Intelligent route management for resource optimization

Intelligent path management is another important application of automation technologies in the earthmoving machinery sector. These systems use real-time data to optimize machine routes, minimizing distance traveled and maximizing fuel efficiency. Additionally, intelligent route management takes into account variables such as construction site congestion, terrain conditions and access restrictions to ensure optimal workflow and equitable distribution of resources.

Artificial Intelligence and Machine Learning

The use of artificial intelligence and machine learning is revolutionizing the way earthmoving machinery is used and managed. AI algorithms analyze massive amounts of data to identify patterns and trends, improving the accuracy of digging, grading and earthmoving operations. Additionally, AI is used to optimize preventative maintenance, predicting downtime and proactively planning maintenance interventions.

Invest in training and infrastructure, constant evaluation and updating to ensure their correct functioning and maximize the benefits

In conclusion, the integration of automation and remote control technologies in the earthmoving machinery sector brings a series of significant benefits, including greater workplace safety, greater productivity and more efficient use of resources. However, it is important to note that these innovations require adequate investment in training and infrastructure, as well as continuous evaluation and updating to ensure their correct functioning and maximize the benefits for businesses and workers in the sector.

It is essential that companies in the sector remain updated on the latest technologies and adopt an innovative approach to the management of earthmoving machinery to remain competitive in an increasingly dynamic and competitive market.

The training

Training #1 – Technology for collaboration

For a week, follow some simple rules to use technology collaboratively, not only aimed at achieving a given goal, but also with respect to the needs of other people:

Transparency: share your agenda and get others to share theirs with you.

Cleaning: whenever you can, put a maximum of 3 people in carbon copy in an email, to avoid the multiplication of information that could draw unnecessary attention from others.

Alignment: work on shared documents, to avoid unnecessary efforts and waste of time (for example, to avoid working in parallel on different versions of the same file).

Accuracy: send targeted and concise emails, 5-10 lines maximum, with an unambiguous subject and a content structure that is understandable at a glance.

Empathy: send emails only during respectful hours (“sociable hours”), avoiding evenings and weekends, limiting yourself to communicating what the other person expects to know from you, or what is relevant to them.

Training #2 – Collective intelligence

For a week, follow 7 simple rules to collaborate and create innovative solutions together with others, the result of collective intelligence.

Don’t undermine other people’s ideas, but encourage them to generate new ones by “launching” on theirs (avoid “yes, but…” and use “yes, and…”).

Respect the rules of brainstorming, not only in dedicated sessions, but in every moment of sharing and exchanging ideas with other people. Separate the creative phase of generating ideas (divergent phase) from the judgment (convergent phase): when you are in the first, “surf” freely among the ideas of others and, only in the second, express your consent or dissent with clarity and respect.

Facilitates collective thinking: connect and relate your ideas to those of others and those of others to each other (“your idea makes me think of…”)

Listen actively, ask others questions to better understand how and what they think. Engage, offer and ask for suggestions and advice.

Relativize: start from the assumption that your beliefs are a point of view, not a mandatory dogma. Question yourself, invite others to challenge your ideas, and continually look for ideas to improve your thinking with the help of others.

Keeping your eyes closed and paying attention to your breathing will help you fall asleep quickly.

No distractions: your phone’s “flight mode” is your best friend!

Tamarri: for a technology dedicated to empathy! 😉

 

Avoid collisions with the 2D LiDAR System: an innovative solution for warehouse safety

Tamarri’s priority in warehouse management has always been safety, with a constant commitment to the safety first paradigm! Today we are pleased to present a cutting-edge product: 2D LiDAR sensors, also known as 2D laser scanners, ideal for precise measurements and detection of surfaces.

2D LiDAR:

How the 2D Laser Scanner Works

Based on the principle of measuring the propagation time of light, these compact devices scan their surroundings and measure distances. Thanks to the integrated rotating mirror, two-dimensional monitoring of the protected areas is carried out, completely customizable.

The new rear anti-collision system, based on a latest generation sensor, is enclosed in a robust 5 mm metal support, which allows for easy installation even on the ballast of the trolley.

Our SS61K kit includes:

2D LiDAR sensor with mounting bracket

12-24vDC relay box

LED lamp with acoustic signal

Connection cables

Regardless of the installation angle, 2D LiDAR sensors from SICK offer reliability and precision in both indoor and outdoor environments. Whether for navigation, sensing or measurement, these sensors provide reliable data in multiple applications, from warehouse facilities to manufacturing, from ports to construction sites.

Usage in warehouse environments

The most common application is mounting the sensor on the rear ballast of the forklift, at approximately 40 cm in height, thus ensuring the detection of obstacles on the ground as well.

The settings include two different detection areas:

Area 1: 120° scan, depth of 6-7 m for the first slowdown (orange area)

Area 2: 120° scan, 2-3 m depth for the second slowdown (green area)

The two digital outputs of the sensor are sent to the relay board (3 CO.NC.NO relays), to which the included LED lamp is connected, which signals the presence of dangers to the staff through an acoustic and visual signal. Furthermore, it is possible to configure the slowdown of the vehicle in case of hazardous situations.

  • Green light and no acoustic signal in the absence of obstacles
  • Orange light with intermittent acoustic signal in the presence of obstacles in area 1
  • Orange light with continuous acoustic signal in the presence of obstacles in area 2

In some situations only the lamp is necessary to signal a dangerous situation, without affecting the slowdown of the vehicle, thus simplifying the application of the kit.

SICK safety laser scanners combine experience and technical knowledge to offer excellent performance.

Tamarri: excellence in automation and safety! 😉